Experimental Wet Mixing Granulator For Small-batch Production
Description:
The equipment integrates mixing, humidification, and granulation into one unit, achieving efficient integrated granulation. Powdered materials are stirred in a three-dimensional tumbling motion by a bottom agitator within the pot, achieving uniform mixing. A binder (such as water or other solvent) is injected into the mixed powder, creating adhesion between the powder particles through liquid bridging, forming a moist, soft material. A side-mounted high-speed granulation blade shears and cuts the soft material, producing uniformly sized wet granules. The entire process is completed in a closed environment.
Designed specifically for laboratory research and small-batch production, this product integrates efficient mixing, uniform granulation, and stable molding. Utilizing an intelligent control system, it is easy to operate and runs stably, precisely controlling particle size and humidity, significantly improving experimental efficiency and granulation consistency.
Application:
This equipment is mainly suitable for small-batch granulation processes in the laboratory. Powder materials and binders are mixed and stirred at high speed by the bottom mixing paddle in the wet process cylinder, and then cut into uniform wet particles by the side-mounted high-speed pulverizing paddle, thereby achieving the purpose of granulation. It is one of the commonly used process equipment in the production of solid dosage forms in the pharmaceutical industry and is widely used in pharmaceutical, food and chemical industries.
Specification:
|
Model
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HSHS-3
|
HSHS-6
|
SHLS-10
|
SHLS-15
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SHLS-25
|
SHLS-50
|
|
Production capacity (kg/batch)
|
0.6-1.2
|
1.2~2.4
|
2-4
|
3-6
|
5-10
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10-20
|
|
Mixing motor power(KW)
|
1.5
|
1.5
|
1.5
|
4
|
4
|
4
|
|
Mixing paddle rotation speed(rpm)
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0-400
|
0-400
|
0-400
|
0-220
|
0-220
|
0-220
|
|
Granulating motor power(KW)
|
1.1
|
1.1
|
1.1
|
2.2
|
2.2
|
2.2
|
|
Granulating knife rotation speed(rpm)
|
0-2900
|
0-2900
|
0-2900
|
0-2900
|
0-2900
|
0-2900
|
|
Compressed air consumption(m3/min)
|
0.1
|
0.1
|
0.1
|
0.3
|
0.3
|
0.3
|
|
Compressed air pressure(MPa)
|
0.3-0.6
|
0.3-0.6
|
0.3~0.6
|
0.3~0.6
|
0.3~0.6
|
0.3~0.6
|
|
Equipment weight(kg)
|
250
|
270
|
300
|
400
|
430
|
450
|
Feature Advantage:
1. The dual action of the stirring paddle and granulator blade produces uniform granules with good flowability and high batch-to-batch consistency.
2. Low-power drive, stable operation, and low noise make it suitable for laboratory environments.
3. It completes mixing, humidification, and granulation in one step, reducing material transfer, avoiding cross-contamination, and significantly improving experimental efficiency.
4. The PLC touchscreen control system allows for precise adjustment of stirring speed, granulator blade speed, liquid addition volume, and granulation time, ensuring process repeatability and scalability.
FAQ:
Q1: What types of pharmaceutical equipment do you manufacture?
We primarily manufacture a series of equipment for crushing, mixing, granulation, drying, coating, and cleaning, and provide complete production line solutions for industries such as health products, food, new energy, and chemicals.
Q2: Do you offer customized solutions?
Absolutely. We can customize equipment dimensions, capacity, control systems, material contact parts, feeding/discharging methods, and automation levels based on your specific production requirements.
Q3: Can your equipment comply with GMP requirements?
Yes. Our equipment is designed and manufactured in accordance with GMP standards. We use high-quality stainless steel materials (SS304 or SS316L), sanitary welding techniques, and easy-to-clean structures to ensure compliance with pharmaceutical production requirements.
Q4: What industries can use your equipment?
· Pharmaceutical manufacturing
· Nutraceutical production
· Food processing
· Chemical industries
· Biotechnology applications
Q5: Do you provide installation and commissioning services?
Yes. We offer installation guidance, commissioning support, operator training, and technical consultation. Remote support and on-site services are available depending on project requirements.
Q6: How do I choose the right machine model?
Our engineering team can recommend the most suitable model based on:
· Product characteristics
· Batch size
· Production capacity
· Facility layout
· Automation requirements
· Regulatory standards
Simply contact us with your requirements for a free consultation.
Q7: What is the lead time for production?
The specific delivery time depends on the machine type and configuration. The exact delivery cycle will be confirmed during the quotation process.
Q8: How do you ensure product quality?
Each machine undergoes the following processes:
Raw material inspection
Precision machining
Functional testing
Quality inspection and Factory Acceptance Testing (FAT)
Only qualified equipment is delivered to the customer.
Product Tags:
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Experimental Wet Mixing Granulator Small Batch Fluidized Bed Granulation Process Images
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